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A must-read for new operators: Ten key points for safe forklift driving
2025-06-06

In warehouse logistics, manufacturing workshops, and other industrial fields, forklifts are frequently used handling equipment that play a vital role in material transportation. Although compact in structure and flexible in operation, improper driving of a forklift can easily lead to safety accidents, including serious injuries and property damage. For beginners who are just starting to operate forklifts, mastering the basics of safe operation is not only a sign of professional competence but also a responsibility to themselves and others.

First and foremost, all forklift operators must hold a legally issued “Special Equipment Operation Certificate.” Driving without a license is strictly prohibited. This is not only a legal requirement but also a necessary measure to ensure that operators possess basic technical skills and safety awareness. Many forklift-related accidents are caused by untrained or unauthorized operation, so new drivers must develop a strong sense of safety from day one.

Before starting operation, it is essential to conduct a comprehensive inspection of the forklift. This includes checking the condition of the tires, the functionality of the brake system, steering responsiveness, lights and horn operation, any leaks in the hydraulic system, and whether the battery or fuel level is sufficient. If any issues are found during inspection, they must be reported immediately for repair, and the forklift should not be used until the problems are resolved. Do not underestimate this step—small faults can quickly escalate into major accidents during operation.

Upon entering the driver's cabin, ensure the seat is adjusted properly, visibility is clear, and the mirrors are positioned correctly. The workspace should be free of obstructions. During operation, maintain full concentration—using a mobile phone, eating, or chatting with others is strictly prohibited. Proper driving posture and mental focus are the first lines of defense for safe operation.

When starting the forklift, operate it smoothly and avoid sudden acceleration or hard braking. Within the work area, always drive at low speed. Especially when turning, approaching intersections, or moving through pedestrian areas, reduce speed in advance and use the horn to alert others. Always give way if necessary. In areas with poor visibility or dense stacking, be particularly cautious.

When transporting goods, never overload or load unevenly. Overloading can damage the forklift’s structure and cause the center of gravity to shift, leading to rollover accidents. The correct method is to operate within the rated load capacity specified on the forklift's nameplate. The load should be placed at the back of the forks, with the center of gravity close to the forklift’s center, ensuring balanced distribution on both sides. Improper stacking or unbalanced loads can fall off during movement and cause injury or damage.

Forklifts are designed solely for transporting goods—they must never be used to carry people. It is strictly forbidden for anyone to stand on the forks, be lifted by them, or ride along with the driver during operation. Such unsafe practices can easily result in serious injury or falls from height, and must be firmly avoided by all beginners.

One critical point that is often overlooked in ramp operations is the prohibition of coasting in neutral gear. When descending a slope in neutral, the engine brake is disabled, making it impossible to control the vehicle effectively if it loses speed. Whether going uphill or downhill, always use low gear and proceed steadily. Additionally, the forks should always face uphill when on an incline.

Many new drivers tend to leave the forks raised after unloading and immediately drive off, forgetting to lower them. Driving with raised forks raises the center of gravity and increases the risk of tipping over when turning or encountering obstacles. Before moving, always lower the forks to about 10 to 20 centimeters from the ground and slightly tilt the load back for better stability.

After completing the operation, proper parking procedures are equally important. The driver should park the forklift on flat, secure ground, lower the forks completely, shift to neutral, engage the handbrake, turn off the power or engine, and finally remove the key. For electric forklifts, follow the proper charging procedure and carry out battery maintenance to ensure safe and efficient operation next time.

In conclusion, although a forklift may seem small, it carries great responsibility. Safe operation is not just a slogan—it must be practiced during every startup, every transport, and every parking process. For beginners, developing good habits and strictly following operational procedures from the very beginning is the foundation of a successful and safe driving career. Every forklift driver should remember: safety is the prerequisite for efficiency, and it is the ultimate form of respect for life.